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Magnetometer Calibration of Aeron’s INS Products

Learn how to calibrate Aeron’s INS magnetometers for accurate magnetic field measurements. Discover the causes of magnetic errors, step-by-step calibration using AICS software, and how proper calibration ensures precise navigation and orientation in dynamic environments.

27 Apr 2026
Magnetometer Calibration of Aeron’s INS Products

Learn how to calibrate Aeron’s INS magnetometers for accurate magnetic field measurements.

What is a Magnetometer?

A magnetometer is a sensor or device that measures the strength and direction of magnetic fields in the surrounding environment. It is an essential instrument in geology, navigation, archaeology, and space science, helping to detect and analyze magnetic phenomena. Different types of magnetometers are designed to measure a magnetic field's direction, strength, or relative change at a specific location.

How does it work?

A magnetometer works by measuring the strength and direction of a magnetic field. It typically relies on the principle of magnetic induction, where changing magnetic fields induce currents in coils of wire, or on the interaction of magnetic materials with external magnetic fields. A magnetometer detects magnetic field variations using sensors like fluxgate, Hall-effect, or magnetoresistive elements. These sensors produce signals proportional to the magnetic field, which are processed to measure the field's strength and direction.

Magnetometer Direction Estimation

Mounting the INS containing a magnetometer on or nearby objects containing ferromagnetic materials can distort the magnetic field, leading to errors in orientation estimation. To address this, Aeron provides a proprietary software utility that corrects magnetic disturbances of the Aeron’s INS.

Causes of Magnetic Errors

Hard Iron Distortions (Bias): Caused by permanent magnetic fields from magnets or magnetized materials such as :

  • Magnets

  • Magnetized metals

  • High-current wires

  • Speaker wires

  • Motors

Soft Iron Distortions: Caused by paramagnetic materials that deflect and distort Earth's magnetic field, including:

  • Ferrous metals (iron, steel)

  • Nickel

  • Carbon fiber

Common Errors in Sensor Alignment:

  • Axes misalignment

  • Non-orthogonality due to manufacturing inaccuracies

Calibration Process Overview

To magnetically calibrate the Aeron’s INS, follow the below steps:

1. Precautions

The device should be rotated in a circular motion on a horizontal surface. The inclination angle (Roll/Pitch) of the surface shall be close to zero and shall not be more than ±5 deg.

The area in which calibration is to be performed should be free from magnetic interference.

Avoid mounting the INS close to sharp edges of ferromagnetic materials, as these focus on magnetic distortions.

2. Preparation

Install the INS firmly to prevent movement during calibration.

No specific mounting orientation is required.

3. Data Collection

Rotate the INS through various orientations to capture raw sensor data.

Use Aeron’s utility to record this data.

4. Procedure
  • Power ON the device.

  • Run AICS (Aeron’s Utility).

  • Connect the port of the device to the computer/laptop.

  • The user can connect the device by using the File menu -> Connect or Toolbar button, as shown in Figure 1: File menu - Connect and Figure 2: Connect - Toolbar Button.

AICS File menu open with the Connect option

Figure 1: File menu - Connect

OR

AICS Connection Setup window with serial port COM3, baud rate 460800 and the Connect button

Figure 2: Connect - Toolbar Button

  • Select the COM port and baud rate from the drop-down list.

  • Click Connect.

  • Click the Configuration icon from the toolbar and select the Magnetometer settings tab, a window will appear as shown in Figure 3.

AICS Magnetometer settings tab with reference heading, offset and the World Magnetic Model calculator

Figure 3: Magnetic Calibration - Magnetometer Settings

  • Enter the Reference System Heading value. The offset value is displayed by calculating the difference between the device and reference system heading values. Click Save to apply the settings.

  • Enter the position data (latitude, longitude) of the magnetic calibration site for WMM.

OR

If GNSS FIX is available, click ‘Use current position’.

  1. Select the current date.

  2. Select the latest WMM.COF file OR skip to use the inbuilt WMM file.

  3. Now click Calculate > Save to save all the above settings.

  4. The device is now ready to start calibration.

  5. Click the (

    ) magnetic settings icon available on the toolbar.

Magnetic Calibration View opened from the toolbar, with a prompt to follow the status box instructions

Figure 4: Magnetic Calibration – Step 1

  • Click the Start button to initiate the magnetic calibration process. Follow the instructions that appear in the status textbox as shown in Figure 4.

Magnetic Calibration View at the start of the process, with a prompt to follow the status box instructions

Figure 5: Magnetic Calibration - Step 2 - Start Process

  • Rotate the device (or the platform on which it is fitted) slowly and observe the calibration process in the “Status” bar. Check the ‘Progress’ percentage while performing the activity. Read the status messages carefully.

Magnetic calibration at 15% progress, with the status asking the user to keep rotating the device

Figure 6: Magnetic Calibration - Step 3 - In Progress 15% (a)

Magnetic calibration at 84% progress, with the status asking the user to keep rotating the device

Figure 7: Magnetic Calibration - Step 3 - In Progress 84% (b)

Magnetic calibration at 100%, with the status telling the user to click Stop

Figure 8: Magnetic Calibration - Step 4 - Process Complete 100%

  • Once the progress reaches 100%, the magnetic calibration process is successfully completed and data required for calibration is collected.

  • Click Stop > Save to save the calibration.

  • The device will now switch to navigation mode.

Magnetic Calibration View confirming the calibration was saved successfully

Figure 9: Magnetic Calibration Saved Successfully

  • After calibration is completed, check for any offset between the reference system and the device.

AICS Magnetometer settings tab where the heading offset against the reference system is entered and saved

Figure 10: Magnetic Calibration - Offset

  • Click the Save button.

  • Calibration is now completed.

When the above steps are followed sequentially, the magnetic calibration is completed successfully.

5. Recalibration
  • Required if the mounting position or the object’s geometry changes significantly.

  • Necessary to maintain accuracy over time or after modifications.

6. Additional Features & Notes
  • Environmental Variability: The Earth's magnetic field varies geographically and temporally.

  • Magnetic Model Integration: Aeron’s utility incorporates the latest World Magnetic Model (WMM) to update magnetic data based on location (latitude, longitude, altitude) and current UTC.

  • Location & Time Input: This can be manually entered or automatically acquired via GNSS.

  • Offset Correction: Local magnetic declination may cause yaw offsets of several degrees, which can be corrected during calibration.

Graphs & Data Visualization
  • Calibration results are visualized through graphs before and after calibration, demonstrating the effectiveness of the process across various categories (e.g., 3D calibration).

Note: Proper calibration ensures the INS maintains high accuracy and helps to operate in environments free of ferromagnetic interference. Regular calibration is recommended if the mounting setup or surrounding environment changes.

Magnetic field norm error before calibration (large swings) and after calibration (flat at 1.0)3D plots of magnetometer readings: a distorted, offset sphere before calibration and a centred sphere afterHistograms of magnetic field values: widely spread before calibration, a tight bell curve after

Reach out to our team today to know more about Aeron’s IMU and INS solutions.

Author: Harsh Shah | Asst. Manager, Pre-Sales & Support

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